Heavy Loads from a New Perspective
Tilt stands, load balancers, and turning devices are specialized lifting accessories designed to allow controlled repositioning and balanced weight distribution of heavy loads typically suspended on two lifting points. They are used wherever safe, ergonomic, and precise movements are required when handling loads — whether for turning, tilting, or leveling asymmetrical objects.
These devices play a key role in minimizing accident risks, speeding up workflows, and preventing material damage. Standards such as DIN EN 13155, DGUV Rule 109-017, and the German Ordinance on Industrial Safety and Health (BetrSichV) form the safety-related basis for the planning, use, and inspection of such equipment.
Applications for load balancers and Turning Devices
Balancing and turning devices are used whenever heavy loads need to be precisely moved, tilted, or turned — without setting them down or re-rigging. Common applications include turning machine beds, crankcases, or cast components for further processing or assembly.
Depending on the required movement and load geometry, different device types are used:
- Load tilting devices enable controlled tilting between two balance points — for example, for fine alignment during assembly.
- Load turning devices, such as the ROTOMAX® R type, allow virtually continuous rotation — ideal for processes requiring 180° or 360° rotation in a single lift.
- Traversing and load balancer devices, such as those from HADEF, assist in horizontal adjustment or symmetrical alignment of unevenly rigged loads.
Technical Background for Handling
With load tilting and traversing devices, the load is attached at suitable lifting points. The extent of possible tilting depends significantly on the center of gravity and the position of the attachment points. Physically, a load can only be tilted between the states "center of gravity below attachment point A" and "center of gravity below attachment point B."
With load turning devices, rotation can (theoretically) be continuous — but only with suitable load geometry. One critical factor: the rolling geometries of the load-bearing surfaces, such as lifting slings, must be identical. Uneven supports can lead to uncontrolled load movements.
Safety and Risk Prevention
Using balancing and turning devices requires trained personnel and thorough risk assessment. Key safety considerations include:
- Check center of gravity shifts: Before use, determine how the load’s center of gravity will change during the lift.
- Ensure stable load positioning: The load must remain stable throughout all movement phases. Unfavorable geometry — especially with turning devices — can lead to instability.
- Observe general lifting safety: As with all heavy load handling, appropriate PPE, clear visual communication, and secured work zones are essential.
Top-Quality Tilting and Turning Devices from Carl Stahl
Whether tilting, turning, or traversing — Carl Stahl offers the ideal device for your specific application. Our expert advisors support you with selection, configuration, and integration. In addition to readily available standard solutions, we also provide customized special designs for complex lifting tasks. Count on certified quality, decades of experience, and full service from a single source.
Inspection and Maintenance of Tilting and Turning Devices
Balancing and turning devices are subject to regular inspection requirements under DGUV guidelines. Only qualified personnel may carry out these inspections. Carl Stahl offers a comprehensive inspection service — including testing, maintenance, and repair by certified professionals. This ensures safe operation and extends the lifespan of your equipment.
Expert Advice for Your Questions and Needs
Our technical advisors are here to help you handle loads safely, ergonomically, and efficiently. Contact us by phone, email, or online form for personalized support tailored to your needs. We’re here to answer your questions about application scenarios, product selection, and safety requirements. Learn more about Carl Stahl’s personal consulting service.
