Carl Stahl Crane Technologies offers advanced, custom-engineered crane systems designed for safe and efficient material handling. From overhead travelling cranes and jib cranes to lightweight crane systems, each solution is tailored to meet specific operational needs across industries. Backed by precision German engineering and expert UK support, Carl Stahl cranes ensure maximum safety, reliability, and performance in every lift.
We also carry the complete range of jib cranes from Donati, which includes both wall and column-mounted jib cranes with manual or electric cranes. The lifting capacities of the jib cranes range from 63kg to 10,000kg.
Cranes – making light work of burdensome tasks
Cranes are designed to lift and move heavy loads safely and efficiently and come in a wide range of designs. These include, but are not limited to, single and double-girder overhead traveling cranes (also known as bridge cranes), single and double-girder suspension cranes, monorail and dual-rail systems, cranes with electric chain hoists and/or wire rope hoists, workshop cranes, wall-mounted cranes, gantry cranes, hall cranes, and ceiling-mounted and ceiling-suspended cranes. Jib cranes are categorized into pillar-mounted jib cranes, wall-mounted jib cranes and mobile pillar-mounted jib cranes (also known as traveling cranes or mobile jib cranes). Our cranes meet the requirements of various European standards, including DIN EN 13001-1 to DIN EN 13001-3, DIN EN 15011 (bridge and gantry cranes), DIN EN 14492 (power-driven winches and hoists), DIN EN 16851 (light crane systems), DIN EN 13135 (requirements for equipment), DIN EN 13586 (access), and DIN EN 13557 (controls and control stands). In industries such as construction, manufacturing, and logistics, cranes help to reduce physical strain, make dangerous maneuvers safer, and improve workplace ergonomics overall.
Uplifting words on the versatility of cranes
Cranes are versatile and often indispensable tools. Different variants are used depending on requirements. Since cranes are designed for lifting and moving loads, they all work in a largely similar way. However, they differ not only in terms of their load capacity but also in terms of their design and movement options, which can be crucial depending on the intended use:
- Overhead cranes (also known as bridge cranes or ceiling cranes) are typically installed in halls and consist of one or more solid web girders or box girders (the bridge) that travel along the building. A trolley (with an attached lifting device) usually travels along the span of the bridge and can lift and lower loads.
- Gantry cranes move on wheels that run either on rails or directly on concrete (in which case they are known as RTG or rubber-tired gantry cranes). They are particularly suitable for larger working areas and provide flexible, temporary lifting solutions in factory halls and storage areas. Gantry cranes are to be distinguished from the overhead or suspension cranes mentioned above, as their designs are fundamentally different.
- Slewing cranes (also known as pillar or wall-mounted swivel cranes) rotate horizontally and are suitable for use in confined spaces such as workrooms, where point-to-point movements are required.
- Rotary cranes offer comprehensive mobility and can lift and move loads in a 360° radius. They are ideal for precise positioning in all directions.
- Traveling cranes are also known as mobile cranes. Thanks to their mobility, they can easily be relocated between job sites and offer a great deal of flexibility.
- Workshop cranes are smaller cranes that can be moved by means of rollers and are mostly used for maintenance work.
Each type of crane is optimized for different applications and fulfills specific requirements. However, no matter what type of crane is used, important safety standards must be observed during operation. In addition, a crane operator's license is required to operate cranes. Carl Stahl offers training and instruction in safe operation and compliance with safety regulations. Users of a crane are required to undergo instruction in theory, practice, and defect detection, with proof of competence provided to the employer. A crane operator's license provides this proof.
The right crane – It depends
Carl Stahl offers a comprehensive range of crane solutions to meet a wide variety of needs. Our range includes both standardized cranes and customized models for specific applications. In all cases, customers benefit from reliable and safe products that impress with their robust construction, easy assembly, and innovative features. These include options such as an explosion-proof design according to ATEX or the provision for 400 V at the load hook to use customer-specific load handling attachments (LHA). In addition, there are also control signals to control customer-specific LHA such as load turning devices or similar.
Cranes from Carl Stahl
Designed for efficiency, Carl Stahl cranes offer high precision that makes work easier while reducing risks. They are easy to use and maintain, resulting in minimal downtime. In addition, the cranes can be flexibly adapted to optimally suit a range of applications and individual requirements.
- Robust construction: Made of high-quality materials, our cranes can withstand the heavy loads of daily work.
- Easy installation: There are clear mounting plans and various anchoring options for stationary cranes.
- Versatility: The focus is on suitable solutions for different work environments and load requirements.
- Easy to use: Intuitive controls allow for comfortable and efficient handling.
Maintenance and inspection of cranes
crane systems are subject to strict testing requirements to ensure safety and functionality. These include DGUV G309-001 on the inspection of cranes, DGUV regulations 52 to 54 and the German Ordinance on Industrial Safety and Health (BetrSichV), appendix III, section 1. These regulations state that cranes must be inspected by a qualified person before initial operation, recommissioning, and after significant changes, provided that the system in question is a partially power-driven system with only one power-driven movement up to 1,000 kg. For systems weighing more than 1,000 kg or for systems with two power-driven movements, the inspection must be carried out by a crane expert. Regular inspections are required at least once a year to detect any signs of wear or other damage at an early stage. These inspections cover all safety-related components, including ropes, lifting gear and control systems. In the event of exceptional occurrences, such as accidents or reconstruction work, additional inspections are required to ensure that no damage endangers operational safety.
The inspection may only be carried out by qualified specialists authorized by the German Ordinance on Industrial Safety and Health. These inspections are documented and serve as proof of compliance with legal requirements. Companies should also keep an inspection log in which all inspections and results are recorded in order to continuously meet safety standards.
Expert customer service and advice for your questions and concerns
Our expert service team is on hand to provide you with comprehensive advice and support. Contact us by phone, email or using the online contact form to receive tailored advice. We will be happy to help you with any questions you may have about crane solutions, maintenance and testing, safety aspects and training opportunities. In addition, we offer services for the implementation of occupational safety, such as risk assessments, initial instructions and annual instructions for cranes.
FAQ
What are cranes and what are they used for?
Although cranes are instantly recognizable, a deeper understanding of their versatility is revealed with a little insight. There are different types of cranes, each with different design features and developed for specific purposes. However, the common task of all cranes is to safely lift heavy loads and move them efficiently.
What types of cranes does Carl Stahl offer?
Carl Stahl offers a wide range of crane solutions, including overhead traveling cranes, gantry cranes, jib cranes, slewing cranes, mobile cranes and workshop cranes.
How do I choose the right crane for my needs?
Selecting the right crane depends on factors such as load capacity, work environment, the classification of the crane (e.g. workshop crane, automatic crane, magnet gripper crane), and the specific application requirements. The correct classification of the hoist gear in accordance with FEM 9.755 is also crucial to optimally determine the service life and load capacity. Our team of consultants will help you select the ideal crane for your requirements.
How should cranes be properly maintained and inspected?
Crane systems must be inspected by qualified specialists in accordance with regulations before commissioning, after modifications, and at least once a year in order to detect safety deficiencies at an early stage. These inspections are documented, cover all safety-related components, and ensure compliance with legal standards.
What safety measures must be observed when using cranes?
Above else, make sure all loads are securely fastened and do not exceed the maximum weight rating. It is important to secure the crane area to keep unauthorized persons out, and always be aware of obstacles and weather conditions that could affect operations.
