From Concept to Certified Solution
At Carl Stahl Fabrication, we combine decades of lifting expertise with advanced 3D design and engineering capability to deliver truly bespoke lifting equipment. As a specialist division of Carl Stahl, we support customers from initial concept through to fully fabricated, tested and certified lifting solutions.
Our dedicated 3D design team works closely with you to understand your application, constraints and operational environment, ensuring every lifting beam, frame, spreader or bespoke accessory is engineered precisely for its intended use.
Specialist 3D Design & Engineering
Our in-house engineers use industry-leading 3D CAD and rendering software to design bespoke lifting equipment that meets your exact requirements. This approach allows us to visualise, validate and refine designs before fabrication begins.
Through detailed 3D modelling, we are able to:
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Accurately assess load paths, stress points and centre of gravity
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Optimise designs for strength, weight and usability
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Identify potential clashes or installation challenges early
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Present clear, easy-to-understand visuals for technical and non-technical stakeholders
High-quality 3D renders and technical drawings give you complete confidence in the final solution before it enters production.
Collaborative Design Process
We believe the best bespoke lifting solutions are created through collaboration. Our design process is structured, transparent and customer-focused:
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Initial Consultation – We discuss your lifting challenge, operational requirements and site conditions.
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Concept Development – Our 3D design team creates initial concepts and layouts.
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3D Modelling & Review – Detailed 3D models and renders are shared for review and refinement.
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Engineering Validation – Designs are engineered in line with relevant standards and load requirements.
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Final Approval – Once approved, designs move seamlessly into fabrication.
This approach ensures the final lifting equipment is not only fit for purpose, but also practical, safe and compliant.
Designed for Safety, Compliance & Performance
Every bespoke lifting solution designed by Carl Stahl Fabrication is engineered with safety at its core. Our 3D design capability supports compliance with applicable standards and regulations, including:
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Accurate working load limit (WLL) calculations
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Clear identification of lifting points and sling angles
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Integration of safety factors and operational considerations
By validating designs digitally, we reduce risk, minimise revisions and accelerate delivery times.
Seamless Transition from Design to Fabrication
As part of Carl Stahl Fabrication, our 3D design team works directly with our fabrication specialists. This close integration ensures:
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Designs are optimised for efficient manufacture
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Material selection aligns with performance and longevity requirements
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Fabrication accurately reflects the approved 3D model
The result is a smooth transition from digital design to physical product, without compromise.
Supporting the Launch of BespokeLiftingEquipment.com
Our 3D design and engineering expertise forms the foundation of BespokeLiftingEquipment.com – a dedicated platform showcasing our capability in bespoke lifting solutions. The site highlights how intelligent design, engineering precision and fabrication excellence come together to solve complex lifting challenges.
Whether you require a one-off lifting beam or a fully engineered bespoke lifting system, our design team is ready to support your project.
Talk to Our 3D Design Experts
If you have a lifting challenge that requires a bespoke solution, our expert consultation and 3D design service is the ideal starting point.
Contact Carl Stahl Fabrication today to begin your bespoke lifting equipment journey – from concept, to 3D design, to delivery.
Telephone: 01709 763050
Email: Sales@CarlStahlEvita.co.uk